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Čermák Aero - Master of Ultra-Light Composite Structures

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The Moravian Aerospace Cluster brings together exceptional companies focused on development and manufacturing in aviation. Among them is Čermák Aero, whose expertise and innovative approach find applications not only in aviation but also in other industrial sectors.


Čermák Aero excels in the development and production of ultra-lightweight structures that combine high durability with minimal weight, making it a global leader in its category. 

 

The story of Čermák Aero began in the childhood of Mr Jaroslav Čermák, whose passion for building model aeroplanes led him to understand the importance of low weight. The first breakthrough came in the 1990s when a team member from Japan discovered his work at a glider competition and offered a price for an already-made model that couldn't be refused. This was how the production started. The company then entered the Japanese market and adapted its production to demanding quality standards. Gradually, it gained clients on all continents, including the USA.

 

An aeroplane with a wingspan of 1.5 meters is designed for a discipline based on circular throwing. The throwing technique resembles that of an Olympic discus throw – the pilot grabs the aeroplane, spins, and launches it. The model can climb to an altitude of up to 70 meters after being thrown and reach speeds of up to 150 km/h. This acceleration is achieved within 2 seconds. Every gram plays a crucial role here – the difference between a weight of 290 g and 230 g significantly impacts performance and efficiency.

 

Dynamic Soaring is a fascinating discipline in aviation sports that mimics the flight dynamics of albatrosses over ocean waves. A model aeroplane, launched into the air, uses dynamic airflow to increase speed – without any propulsion or engine. This unique flight style led to a world record, with an aeroplane achieving an astonishing speed of 872 km/h. During the flight, it moves in a circular path, enduring sustained forces of 60G or more. Only a handful of pilots worldwide, approximately 10, are capable of safely controlling such aircraft. The key to success lies in a robust yet highly durable construction. The aeroplane must withstand enormous pressures and forces at speeds approaching the sound barrier without succumbing to deformation or destruction, even under these extreme conditions. Dynamic Soaring is a perfect example of the fusion of cutting-edge technology, physical laws, and masterful piloting skills.

 

The Kinetic Transonic aeroplane, made entirely from composite materials, represents the pinnacle of technological precision. Initially designed in the United States, it was found that local manufacturing capacities could not meet the stringent requirements of its construction. Ultimately, the aeroplane was successfully produced in the Czech Republic by Čermák Aero, leveraging its unique expertise.

 

The Kinetic Transonic still holds the UNBROKEN world record. This story is a testament to Čermák Aero's ability to bring world-class innovations to the aviation industry, setting new standards of quality.

 

 

 

Collaboration with the Moravian Aerospace Cluster is one of the key factors behind Čermák Aero's success. It demonstrates how far a company can go with strong support and connections within the cluster community. The Czech Republic is a country full of talented experts who often remain unaware of one another. The cluster bridges this gap, connecting people and companies and creating a space for collaboration.

 

What does the cluster mean for the company?
Thanks to the cluster, Čermák Aero regularly participates in both European and defence projects. The cluster enables partnerships with entities that can cover any specific task—whether it's propulsion systems, testing, or complex calculations. When a project crosses the boundaries of a single sector, the cluster community provides valuable connections, allowing the company to bring its visions to life. This collaboration underscores the importance of clusters as a tool for fostering innovation, networking, and advancing the Czech industry on an international level.

 

What is Čermák Aero currently working on?
One of the main projects is the collaboration on the SolarXOne platform for the French company XSun. These solar-powered aeroplanes are designed to be extremely lightweight and energy-self-sufficient. Čermák Aero developed wings that integrate solar panels directly into the structure rather than attaching them separately. The result is a 2.5-meter wing weighing just 1800 grams—READY TO FLY, making it the lightest of its kind. The aeroplane is powered entirely by sunlight, with the battery used solely for landing after sunset. This technology is utilized in applications such as maritime surveillance, enabling all-day flights without emissions or refuelling.

 

 

Future Directions
MILITARY: Čermák Aero is a leader in ultra-lightweight and durable structures. Thanks to its access to unique materials, the company can develop top-quality technologies that meet even the most demanding military requirements.

 

CIVIL: Green technologies and sustainability are gaining traction in markets like Japan. Čermák Aero focuses on further improving the efficiency of solar panels to create machines powered entirely by sunlight, eliminating the need for heavy batteries.

 

The company continues to push the boundaries of innovation in aviation and sustainable technologies.

 

Čermák Aero prides itself on its broad range of capabilities. Among its unique projects are the butterfly wings created for artist David Černý, which adorn the Máj department store in Prague. Each wing, made from 2,500 parts and weighing less than 400 kg per structure, precisely demonstrates the company's technological possibilities.

 

 

One of Čermák Aero's noteworthy endeavours is the production of a monolithic main fin for a surfboard. The company designed the fin's structure and manufacturing process to withstand the ever-increasing loads experienced during board rides.

 

A Challenge for Companies

If you're looking for a partner to produce carbon components, Čermák Aero is the right choice. The company specializes in creating lightweight and highly durable structures, whether for racing car bodies, aircraft parts, or other projects. Carbon is an incredibly lightweight material with immense potential, and Čermák Aero offers not only manufacturing but also collaboration on development, from the initial idea to the finished product.

 

Got an Idea?

Meet with Čermák Aero and let them take your vision to the next level. The world of carbon composites is the future, not just in aviation but across many industries.

 

For more information, visit Čermák Aero or contact Roman Pánek at roman@cermak.aero, tel:+420 731 513 516

 
Created: 12/12/2024 13:39:11